Spline Jig Diy Free PDF Video
Router Planing Jig For Thickness Planing Project.We are about to get fancy up in here. 39 Best Router Jig Plans Images On Pinterest Tools. Do It Yourself Home Improvement DIY Router Jigs The Wood. PROJECT Making A Plunge Router Jig Plans How To. Router Carving Jig Woodsmith Plans. Router Jig Plans Best 22 Router Mortise Jig Plans Free PDF Video Download.
Spline Jig Diy How To Skip The
Ideal for use with smaller boxes and frames, making it easy to add a wide variety of strong, beautiful splines to the.The Spline joint is one of the best Ways to reinforce a Miter joint due to the increased glue surface area. And no… it’s not a clip on.Rockler Router Table Spline Jig. With that said, I’m going to draw the ire of every fine woodworker out there and show you how to skip the chisels and hand cut inlays and show you how Lazy Guy puts a bow tie on in seconds rather than days. You can call them splines, Dutchman Inlays or even Butterfly Inlays, but today, we are all high class/red carpet type and we’re calling them a Bow Tie.
Thanks to the suggestion of friends on Instagram, I’m going to name it a “Tuxedo Bow Tie” given the stripe. To make.But before we go there… What Is A Bow Tie?I went “pinky out” fancy in the image above and made a three piece suit joining three separate pieces of material ( and this is for my first ever, go big or go home right… ? but I was already at home…). The positions of the dovetail splines along the height of your box. Determine the bit height, place the spline jig on the router table and place. 1/2' thick, melamine coated MDF with a 14-1/2' long aluminum Miter bar that will fit any.
You’re going to need to get the same thing to repeat this process. My cuts are only but so good and accuracy is key here ( because they have to fit), so how do we get the same shape and look? We cheat of course! My wife got me this great Inlay kit from Rockler pictured above ( *product links in this post are affiliate links). So not only do they look good, they are actually functional too ( sort of like your current narrator).Generally, a fine woodworker would cut the inset into the top of the piece by hand with chisels and then use a saw for the inlay. If you have a split in your live edge, a bow tie will keep the pieces from splitting any more than they already have. In addition to bringing worlds together, it can also go double duty for damage control. You still have a glue up in the middle, but these bow ties lock it up tight and help prevent the piece from separating.
I used my Makita RT0701Compact Router that keeps going down in price, but up in the hearts of its fans everywhere. Oh, I guess I should mention you need a router too… and it needs to have a plunge base. Rockler has their own as well, but I love Freud’s quality of bits and recommend that one.
So I attempted to make my own router jig out of acrylic… and failed ( pictured above). Problem is… it didn’t mount into the bottom of my Makita. This attaches to your router base and uses that little ring to trace the inside of the template to give you an exact cut out.
It attached in seconds ( once I got the bushing out of my melted acrylic) and I was ready to cut bow ties. I could even use my existing router plate. So now what?I had to make yet another purchase… For another $17, a reader let me in on the secret that you can get an after-market router bushing adaptor that would go right into my Makita.
You do need to replace the tape after each time you stick it to a surface, two pieces of quarter sized tape will lock it down like Fort Knox.So You Cut Out A Bow Tie Shaped Hole… Now What?Now you can remove the little ring on the bottom of your bushing ( it’s held by friction… and magic) and run your router over your material you’re going to use for the inlay. I picked up this 1″x 35 yard double sided tape from Amazon and I can tell you a little bit goes a long way. First one of those too! The biggest question I’ve been asked is how does the template stay on the surface? The answer is magic or possibly double sided tape. I’m surprised I lasted this long (That’s what she said ) without one.
*Depending on how thick your inlay piece is and how deep your router cut was, you might have to do a rip cut on your table saw to pop out your cut out.With your surface clean and your edges smooth you’re ready for the glue up. Cut off any excess material with your table saw and sand any rough edges. You’ll be left with a bow tie outline. Trace only the outside edge of the bow tie this time when you use your router. You will use the exact same template, but because you’ve removed that ring from the bushing, the cut pattern goes a little wider. Then you can sand off the excess after the glue up.
You’re now ready for the formal bow tie party. That’s it! You can fill any gaps with a combo of wood glue and sawdust, then sand off the excess again. Then hit it again with graduating grits of sand paper with the random orbit sander up to 220 with a glass smooth finish. I then came back with a belt sander and sanded off the excess. I used TiteBond II for mine and let it dry overnight.
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